The Maruti Grand Vitara and Toyota Hyryder recall has emerged as one of the largest automotive safety campaigns in India this year, affecting a combined 51,035 units of the popular midsize SUV siblings. Both Maruti Suzuki and Toyota Kirloskar Motor have issued voluntary recalls due to a potential defect in the fuel level indicator and warning light system, which could cause drivers to run out of fuel unexpectedly. The issue affects vehicles manufactured between December 9, 2024, and April 29, 2025, with both automakers committing to free inspections and component replacements through their authorized dealership networks.
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Maruti Grand Vitara and Toyota Hyryder Recall – Key Details
| Brand | Model | Units Affected | Manufacturing Period | Issue | Solution |
|---|---|---|---|---|---|
| Maruti Suzuki | Grand Vitara | 39,506 | Dec 9, 2024 – Apr 29, 2025 | Faulty fuel gauge/speedometer assembly | Free inspection & replacement |
| Toyota | Urban Cruiser Hyryder | 11,529 | Dec 9, 2024 – Apr 29, 2025 | Faulty fuel gauge/combination meter | Free inspection & replacement |
| Total | Both Models | 51,035 | Same Period | Identical defect | No cost to customer |
What’s Wrong: The Fuel Gauge Defect Explained
The Maruti Grand Vitara and Toyota Hyryder recall centers on a critical flaw in the fuel level indicator system. According to official statements from both manufacturers and the Society of Indian Automobile Manufacturers (SIAM):
The Problem:
- The fuel gauge may not accurately display the remaining fuel level in the tank
- The low-fuel warning light may fail to illuminate even when fuel drops below the designed threshold
- Drivers remain unaware of critically low fuel levels
- In worst-case scenarios, the engine may stall or stop due to running out of fuel
Risk Factors:
- Unexpected engine shutdown while driving
- Potential safety hazard in traffic or remote locations
- Inconvenience and breakdown risks for long-distance travelers
- Increased risk of fuel pump damage from running completely dry
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Maruti Grand Vitara Recall: 39,506 Units Called Back
The Maruti Suzuki portion of the Maruti Grand Vitara and Toyota Hyryder recall affects 39,506 units—making it the fourth and largest recall for the Grand Vitara since its 2022 launch:
Affected Vehicles:
- Manufacturing dates: December 9, 2024 to April 29, 2025
- All variants with speedometer assembly featuring analogue fuel gauge
- Both mild-hybrid and strong-hybrid powertrains affected
Maruti’s Statement:
“It is suspected that the fuel level indicator and warning light in the speedometer assembly in some of these vehicles may not accurately reflect the fuel status as intended.”
Action Plan:
- Maruti Suzuki dealerships will proactively contact affected owners
- Free inspection of speedometer assembly
- Replacement of faulty components at zero cost
- Quick turnaround to minimize customer inconvenience
Toyota Hyryder Recall: 11,529 Units Impacted
The Toyota portion of the Maruti Grand Vitara and Toyota Hyryder recall covers 11,529 units of the Urban Cruiser Hyryder:
Affected Vehicles:
- Manufacturing dates: December 9, 2024 to April 29, 2025
- Petrol variants with analogue fuel gauge only
- Base E and S variants primarily affected
- Strong-hybrid and CNG variants unaffected (different instrument cluster)
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Toyota’s Response:
“The campaign is to inspect and replace the Combination Meter, if found faulty.”
Verification Process:
- Toyota dealerships will contact affected owners
- Customers can check status online at toyotabharat.com/q-service/safety-recall/
- Enter 17-character VIN to verify if vehicle is included
- Customer helpline: 1800-309-0001
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Why Both SUVs Share the Same Defect
The Maruti Grand Vitara and Toyota Hyryder recall affecting identical manufacturing dates and components is no coincidence. Both SUVs:
- Share the same CMF-B platform
- Use common components including instrument clusters
- Are co-developed under the Toyota-Suzuki partnership
- Are manufactured in the same production facilities
- Source identical speedometer/combination meter assemblies
This parts-sharing arrangement explains why the defect appeared in both models simultaneously and across the same production window.
Conclusion
The Maruti Grand Vitara and Toyota Hyryder recall covering over 51,000 units represents a significant but manageable quality issue for India’s two largest automakers. Both companies have acted swiftly to identify affected vehicles, communicate transparently with customers, and commit to free, comprehensive fixes. While no recall is ideal, the proactive approach, zero-cost resolution, and shared platform nature of the defect demonstrate mature quality management systems. Affected owners should respond promptly to dealer outreach and schedule inspections at their earliest convenience to ensure continued safe and reliable operation of their midsize SUVs.